INFRASTRUCTURE

Heavy lifting in the Chesapeake Bay

In December 2022, Chesapeake Tunnel Joint Venture (CTJV) partners Dragados USA and Schiavone Construction successfully lifted the 43.5ft diameter and 3000t heavy TBM ‘Chessie’ from a barge onto the Southern Island to assemble the machine for launch in spring of 2023.

 TBM ‘Chessie’ being transferred to the Southern Island

TBM ‘Chessie’ being transferred to the Southern Island

The transfer from the barge to the artificial island, which is a par of the Parallel Thimble Shoal Tunnel Project in Chesapeake, Virginia, US, was facilitated via a multi-purpose steel trestle. This structure was designed by Intesca-Inarsa & Dr Sauer & Partners to fulfil a variety of functions:

  • Increase of space on the island for heavy truck traffic
  • Accommodate a large crawler crane for TBM delivery (maximum lift load from barge 585 kips or 2,600kN)
  • Due to space constraints one rail of the portal crane is located on the trestle and the other one on the island
  • Storage of TBM segments during tunnel construction.

Besides the steel trestle, the scope of services included the design of a variety of other structures including a 500ft long muck pit, a TBM jacking frame and cradle, numerous shallow and deep foundations, shoring designs, as well as a smaller steel trestle on the Northern Island.

The project's lead designer Mott MacDonald worked with Dr Sauer & Partners to make sure all temporary and permanent structures fit together nicely. 

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